WLD-Duo laser system - modular and flexible
The double station is our maximum expansion stage at laser welding of rotationally symmetrical components. 10 NC axes and a possible integration of pressing and heating functions leave all options open. Axial and radial weld seams are possible through automatic, stepless swiveling of the optics. This eliminates the need for complex set-up work. The workpieces can be loaded automatically or by hand through the automatically opening lift gates.
Modular clamping technology
Automatically adjustable counter pressure bearings for shaft machining also allow longer shaft parts to be welded and can be expanded as an option. High and adjustable contact forces of up to 6 t when joining and welding guarantee a safe welding process. The processing optics move to the individual stations by means of an extension arm and, thanks to the swiveling optics head, can process radial and axial weld seams without retooling.
During the construction, we made sure that the laser cell has a compact structure and can be set up as a "single block" machine without dismantling as a unit at the customer's premises in a short time.
Boom system with mobile processing optics
The processing optics move to the individual stations by means of an extension arm and, thanks to the swiveling optics head, can process radial and axial weld seams without retooling.
With the arrangement of the swivel axis for the welding head, both processing stations can be placed close to each other and thus enable a compact machine layout.
An open beam arrangement, which means that the beam is deflected via mirrors after the coupling of the fiber (fiber does not pivot with it), undesired movements and interfering contours of the fiber can be avoided
Videos
Laser system double welding cellVideoLaser welding for rotationally symmetrical components in the shortest possible cycle time. Our double welding cell is designed for many processing options.
Technical data
| WeLD-Duo laser system | ||
|---|---|---|
| Footprint |  |
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| Travels | X = 1000mm, Y3 = 600mm, Z = 500 mm (optics) B: ± 100 ° (optics) Y1, Y2: 650 mm (component) C1, C2: nx 360 ° (component) W1, W2: 110mm / 60kN (Joining component) Max. Component size ∅: 250 mm Max. Component height above device: 200 mm |
|
| Dimensions (L x W x H) (Welding cell without laser and cooler) | 3500 x 2450 x 3200 mm | |
| steering | Siemens 840D SL | |
| Beam source | CO2- or solid-state laser, 1-6 kW | |
| workpiece | Ø 250 mm x height 200 mm other dimensions by arrangement |
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| Cycle time | about 10-20 seconds depending on the welding time |
|
| loading | Automated or manual |
ADDITIONAL INFORMATION
We will be happy to send you information about this laser processing system (PDF) as well as an overview of our laser systems to your email address. For further questions and information, please call our sales department at
phone: +49 (751) 36169-199 or by mail Sales@arnold-rv.de