Laser system double welding cell

Laser system Double welding cell Our double welding cell is the classic 2-station system Laser system Double welding cell Doppelschweißzelle Suitable for CO2 lasers and solid state lasers Can be flexibly extended with optional pressing function, wire welding and heating station Laser system Double welding cell done_all Classic 2 station system done_all Radial and axial laser welding with auto
      continuously-variable laser optics swiveling
done_all Manual and automated loading done_all Workpieces: ø 250 mm x height 200 mm
     other dimensions on request
done_all 2 stations mean short cycle times
Laser system Double welding cell - workpieces The highest possible productivity with 2 stations Werkstücke Doppelschweisszelle Werkstücke Doppelschweisszelle Werkstücke Doppelschweisszelle

Laser system double welding cell - modular and flexible

The double station forms our maximum configuration level for laser welding of rotationally symmetric components. 10 NC axes and possible integration of pressing and heating functions leaves all options open. Axial and radial welded seams are possible via automatic, continuous swiveling of the optics. This means that complex setup tasks are no longer required. Using automatic-opening lift gates, the workpieces can be loaded automatically or by hand.

Modular clamping equipment

Automatically adjustable counterpressure bearings for shaft machining also allow longer shaft parts to be welded and can be extended as an option. High and adjustable clamping forces of up to 6 t when joining and welding guarantee a safe welding process. The processing optics assembly travels on a boom to the individual station and can process radial and axial welded seams using the swiveling optical head with no need to change parts.

In the design, we have taken care that the laser cell is compact and can be set up at the customer’s premises in a short time as a “single-block” machine without dismantling, as one single unit.

Boom system with traveling processing optics

The processing optics assembly travels on a boom to the individual station and can process radial and axial welded seams using the swiveling optical head with no need to change parts.

Via the arrangement of the swiveling axes for the welding head, both machining stations can be placed close together, thereby allowing a compact machine layout.

Using a free beam arrangement, which means that after fiber coupling the beam is deflected via mirrors (fiber does not move), undesirable movements and interfering contours of the fibers can be avoided

Videos

Video DoppelschweisszelleLaser system double welding cellVideo

Laser welding for rotationally symmetrical components in the shortest possible cycle time. Our double welding cell is designed for a wide range of machining options.

Technical data

  Laser system double welding cell
Footprint
Travel pathsX = 1000 mm, Y3 = 600 mm,
Z = 500 mm (optics)
B: ±100° (optics)
Y1, Y2: 650 mm (component)
C1, C2: n x 360° (component)
W1, W2: 110 mm / 60kN
(joining component)
Max. component size ∅: 250 mm
Max. component height above fixture: 200 mm
Dimensions  (L x B x H)
(welding cell without laser and cooler)
3500 x 2450 x 3200 mm
Control systemSiemens 840 D SL
Beam sourceCO2- or solid state laser, 1-6 kW
WorkpieceØ 250 mm x height 200 mm
other dimensions on request
Cycle timeapprox. 10-20 seconds
depending on the welding time
LoadingAutomatic or manual

FURTHER INFORMATION

We would be happy to send more information on this laser machining center (PDF) as well as an overview of our laser systems to your email address. For further questions & information, please contact our sales department on
Tel. +49 751 36169-90 or by email at sales@arnold-rv.de

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